Marine engine remote certification testing

To continue to enable marine sector customers to check their products’ compliance with upcoming international regulations to prevent air pollution from ships, Ricardo has implemented a virtual certification test service. This enables the witnessing agent, customer and its sub-system supplier to observe tests and validate quality checks safely and remotely.

Challenge

During the COVID-19 pandemic, marine sector customer Bertel O. Steen Power Solutions needed to continue to check their product’s compliance with upcoming international regulations to prevent air pollution from ships.

With travel restrictions, quarantine procedures and social distancing measures associated with the control of the Covid-19 pandemic still in place, Ricardo’s ‘digital-first’ strategy enabled the company to offer customers in the marine sector an advanced emissions testing and certification service.

IMO Marpol Tier III regulations, which relate to the prevention of air pollution from ships, apply to shipping in the North Sea and Baltic Sea from January 2021. Ricardo worked with its Norwegian-based customer Bertel O. Steen Power Solutions to provide a virtual certification service to certify a large marine engine series. This was the first time that Ricardo had undertaken an IMO Tier III virtual certification testing event for a customer in the marine sector.

Approach

Ricardo implemented an innovative virtual certification test service which enabled the witnessing agent, customer and their sub-system supplier to observe tests and validate quality checks safely and remotely. 

Bertel O. Steen Power Solutions arranged for the engine to be shipped to the test facility at Ricardo’s Shoreham Technical Centre.

The Ricardo team provided a suite of IT solutions to streamline the remote certification test process. These included fixed and portable camera technology to enable inspection of the test-cell and the emission measurement system checks, and a comprehensive connection of virtual network connectivity to consolidate multiple systems: the test automation system data display, test-cell live camera, engine management system (EMS) and selective catalytic reduction (SCR) control sub-system, all of which were orchestrated centrally by the test engineer to continually adapt the presentation display securely via Microsoft Teams to suit the witnesses requirements, while operating an efficient compliance testing schedule.

In addition, the Ricardo team facilitated separate connectivity of the EMS and SCR remotely to Bertel O. Steen Power Solutions and its Swedish sub-system supplier to enable effective live monitoring and control of specialised systems by the relevant experts in Sweden and Norway.

This enabled the customer, the supplier and the German-based independent witnessing agent (DNV GL) to observe the remotely-performed emissions tests and validate quality checks which more usually would be undertaken in person and participate in the test and certification virtually and safely – without the need for travel.

Without adapting to support a remote event it is unlikely that our customer would have been able to certify in the required timeframe with anyone else.

Results

This enabled the customer, the supplier and the German-based independent witnessing agent (DNV GL) to observe the remotely-performed emissions tests and validate quality checks which more usually would be undertaken in person, and participate in the test and certification virtually and safely – without the need for travel. Client obtains access to a detailed dataset of xEV component costs and competitive targets that provides guidance to their cost reduction efforts, supplier selection and negotiation process.

The general requirements are broadly similar for any recent or current global emission standard, so the key deliverables of open, transparent testing, quality data, excellent digital security and a high level of responsiveness, apply to any federal marine testing, European on- and off-highway certification project.

We were able to apply our knowledge and experience of successfully performing remote/virtual test and certification events for eMachines, passenger cars, real driving emissions and other on-dyno testing to this challenging project. We know that the remote accessibility of the Ricardo test facilities is proving increasingly attractive to our customers for more general test operations.